Injection Mold

Precision Injection Mold Design & Manufacturing Services

Transforming Complex Engineering Challenges into High-Performance Tooling Solutions.

At Kysenmold, we believe that a high-quality plastic part begins with a superior mold. With over 20 years of experience in precision engineering, we provide end-to-end injection mold making services—from initial DFM (Design for Manufacturing) analysis to high-precision CNC machining and final mold validation.

Our Tooling Capabilities & Technical Specifications

We utilize state-of-the-art technology to ensure every mold meets the highest industrial standards (DME, HASCO, LKM, or MISUMI).

Feature

Detailed Specifications / Standards

Mold Classification

SPI Class 101 (Long-term), Class 102 (Medium), Class 103 (Low-volume)

Mold Base Standards

LKM, HASCO, DME, MISUMI, Futaba

Cavity/Core Steel

S136 (HRC 48-52), H13 (HRC 48-52), 718H (HRC 33-38), NAK80 (HRC 35-40), P20

Tooling Tolerance

Precision CNC: ±0.005mm; Mirror EDM: ±0.005mm; Grinding: ±0.002mm

Gate Types

Edge Gate, Sub Gate, Pin Point Gate, Direct Gate, Valve Gate (Hot Runner)

Runner Systems

Cold Runner, Semi-Hot Runner, Full Hot Runner (Yudo, Mold-Master, Husky)

Ejection Systems

Ejector Pins, Stripper Plates, Lifters, Hydraulic Sliders, Unscrewing Mechanisms

Comprehensive Engineering & DFM Support

We don’t just “cut steel”—we optimize your design. Every project at Kysenmold starts with a rigorous engineering review to minimize risks and reduce production costs.

  • Design for Manufacturing (DFM) Report: Within 24 hours of your inquiry, our engineers provide a detailed DFM report covering gate locations, parting lines, draft angles, wall thickness analysis, and potential sink marks.
  • Professional Moldflow Analysis: For complex geometries, we simulate the entire injection process to predict filling patterns, cooling efficiency, and warpage, ensuring a “Right-First-Time” result.
  • Material Selection Guidance: Not sure which steel is best? We provide expert advice based on your resin choice (ABS, PC, PEEK, etc.) and expected production volume.

Why Global Engineers Choose Kysenmold for Tooling?

High-Precision CNC & EDM Processing

Our facility is equipped with high-speed CNC centers and precision Mirror EDM machines. This allows us to achieve mirror-finish polishing (SPI A1) and intricate textures without compromising dimensional accuracy.

Rapid Lead Times & Progress Tracking

We understand that time-to-market is critical.

  • Prototype Molds: 15–20 business days.
  • Production Molds: 25–30 business days.
  • Weekly Status Reports: You will receive a weekly progress report with photos and videos of the tooling stage.

Strict Quality Assurance (T1 to T3)

Before shipping any mold, we perform rigorous testing. You will receive:

  • T1 Samples: For initial fit and function check.
  • Full Dimensional Inspection Report: Measuring all critical-to-quality (CTQ) dimensions.
  • Optimal Process Parameter Sheet: To ensure smooth integration into your production line.

Industries We Serve

Our precision molds are trusted by leading companies in the following sectors:

  • Automotive: Interior trim, structural brackets, and lighting housings.
  • Medical: ISO 13485 compliant tooling for surgical instruments and fluid delivery systems.
  • Electronics: High-gloss enclosures for consumer tech and rugged industrial cases.
  • Home Appliances: High-volume components with aesthetic surface finishes.

Ready to Start Your Project?

Don’t leave your project to chance. Partner with an engineering-first mold maker.

[ BUTTON: GET A FREE QUOTE & DFM ANALYSIS ] (Please attach your 3D files in STEP, STP, or IGS format for a 24-hour response.)

learn more

  • Advanced Manufacturing Facilities 

  • Precision In-House Tooling & Production Capacity 

  • Our State-of-the-Art Production Workshop 

No. Category Equipment Name Brand/Model Quantity Remarks
1 Production Injection Molding Machine Haixiong 228 1 Injection Production
2 Production Injection Molding Machine Haixiong 218 1
3 Production Injection Molding Machine Haixiong 158 1
4 Production Injection Molding Machine Haixiong 168 1
5 Production Injection Molding Machine Toshiba 160 1
6 Production High-speed Injection Molding Machine Toshiba 100 1
7 Production High-speed Injection Molding Machine Toshiba 100 1
8 Production High-speed Injection Molding Machine Haixiong 160 1
9 Production Injection Molding Machine Haixiong 158 1
10 Production Injection Molding Machine Haixiong 168 1
11 Production High-speed Injection Molding Machine Nissei 160 1
12 Production Vertical Injection Molding Machine Multiplas 80 1
13 Production Injection Molding Machine Nissei 40 1
14 Production Injection Molding Machine Haixiong 98 1
15 Production Vertical Injection Molding Machine Multiplas 80 1
16 Production Injection Molding Machine Haixiong 168 1
17 Production Vertical Injection Molding Machine Multiplas 80 1
18 Production Injection Molding Machine Haixiong 168 1
19 Production Vertical Injection Molding Machine Multiplas 80 1
20 Production Vertical Injection Molding Machine Multiplas 80 1
21 Production Injection Molding Machine Haixiong 218 1
22 Auxiliary Moisture Conditioning Machine – 1
23 Tooling EDM (Electrical Discharge Machine) – 1 Mold Tooling 
24 Tooling EDM (Electrical Discharge Machine) – 1
25 Tooling EDM (Electrical Discharge Machine) – 1
26 Tooling EDM (Electrical Discharge Machine) – 1
27 Tooling NC Machine – 1
28 Tooling NC Machine – 1
29 Tooling Grinding Machine – 3
30 Tooling Milling Machine – 1