Injection Molding

Scalable Manufacturing Solutions with 400+ Material Options and ISO-Certified Quality.

From initial sampling to full-scale mass production, Kysenmold provides consistent, repeatable, and high-quality injection molding services. Our advanced shop floor is designed to handle both complex engineering parts and aesthetic consumer components with zero compromise on precision.

Advanced Machinery & Production Capacity

We operate a range of high-performance injection machines to accommodate parts of all sizes and complexities.

  • Machine Range: 50T to 800T Clamping Force.
  • Production Volume: Flexible low-volume runs (100+ units) to high-capacity mass production (1,000,000+ units).
  • Automation: Equipped with 3-axis and 5-axis robotic arms for consistent cycle times and reduced labor costs.
  • Specialized Molding:
    • Overmolding: Combining different materials (e.g., TPE on ABS) for ergonomic grips.
    • Insert Molding: Integrating metal inserts (threaded brass, steel) directly into plastic parts.
    • Thin-Wall Molding: High-speed injection for lightweight, high-strength components.

Material Expertise: Engineering the Future

We process over 400 types of resins, including high-performance engineering plastics.

  • Standard Resins: ABS, PP, PE, PS, HIPS.
  • Engineering Grades: PC, PA6/PA66 (GF reinforced), POM, PBT, ASA.
  • High-Performance Polymers: PEEK, PEI (Ultem), PPSU, LCP, PPS (for extreme thermal/chemical resistance).
  • Sustainable Options: Recycled resins and bio-based plastics (PLA).

Quality Management & Traceability

  • Certifications: ISO 9001:2015 and ISO 13485 (Medical Device) compliant.
  • In-Process Monitoring: Real-time sensor tracking of pressure, temperature, and cycle stability.
  • Full Inspection: CPK analysis, first-article inspection (FAI), and final OQC before shipping.

Parameter

Capability Range

Clamping Force

50 Tons to 11000 Tons (Precision Servo-Hydraulic & All-Electric)

Shot Weight

0.5g to 5000g

Maximum Part Size

1200mm

Secondary Molding

Insert Molding (Vertical & Horizontal), Overmolding (TPE/TPU/Silicone)

Clean Room

Class 100,000 (ISO 8) Clean Room for Medical & Optical components

Material Category

Common Resins Processed

Key Performance Indicators

Commodity

PP, PE, PS, ABS, SAN

Cost-effective, High flow, Aesthetic finish

Engineering

PC, PA6/66, POM, PBT, ASA

High strength, Thermal stability, Wear resistance

Reinforced

PA+GF (up to 50%), PC+ABS, PPS+Carbon

Extreme rigidity, Low shrinkage, Creep resistance

Specialty

PEEK, PEI (Ultem), PPSU, LCP, PFA

Chemical resistance, 200°C+ service temp
No. Category Equipment Name Brand/Model Quantity Remarks
1 Production Injection Molding Machine Haixiong 228 1 Injection Production
2 Production Injection Molding Machine Haixiong 218 1
3 Production Injection Molding Machine Haixiong 158 1
4 Production Injection Molding Machine Haixiong 168 1
5 Production Injection Molding Machine Toshiba 160 1
6 Production High-speed Injection Molding Machine Toshiba 100 1
7 Production High-speed Injection Molding Machine Toshiba 100 1
8 Production High-speed Injection Molding Machine Haixiong 160 1
9 Production Injection Molding Machine Haixiong 158 1
10 Production Injection Molding Machine Haixiong 168 1
11 Production High-speed Injection Molding Machine Nissei 160 1
12 Production Vertical Injection Molding Machine Multiplas 80 1
13 Production Injection Molding Machine Nissei 40 1
14 Production Injection Molding Machine Haixiong 98 1
15 Production Vertical Injection Molding Machine Multiplas 80 1
16 Production Injection Molding Machine Haixiong 168 1
17 Production Vertical Injection Molding Machine Multiplas 80 1
18 Production Injection Molding Machine Haixiong 168 1
19 Production Vertical Injection Molding Machine Multiplas 80 1
20 Production Vertical Injection Molding Machine Multiplas 80 1
21 Production Injection Molding Machine Haixiong 218 1
22 Auxiliary Moisture Conditioning Machine – 1
23 Tooling EDM (Electrical Discharge Machine) – 1 Mold Tooling 
24 Tooling EDM (Electrical Discharge Machine) – 1
25 Tooling EDM (Electrical Discharge Machine) – 1
26 Tooling EDM (Electrical Discharge Machine) – 1
27 Tooling NC Machine – 1
28 Tooling NC Machine – 1
29 Tooling Grinding Machine – 3
30 Tooling Milling Machine – 1